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​​​​​​​More shipping capacity through new compressor station

Gas travels thousands of kilometres in international and national pipelines before reaching consumers. Thanks to compressor stations, gas is compressed and its pressure increased. This means that more gas can be transported through the pipeline. The shipping capacity of the pipeline increases – and therefore also the security of supply.

Our new gas compressor station on the Nordschwarzwald pipeline is being built in Rheinstetten in the Hardtwald south of the radio mast between the L566, the B3 and the A5. Construction began in the autumn of 2021. Commissioning is planned for 2023/2024.

Data and facts

Current timeline

September 2021

terranets bw begins building the gas compressor station

August 2021

Freiburg Regional Council grants terranets bw approval for building the gas compressor station on the Nordschwarzwald pipeline Pressemitteilung des RP Freiburg

02.07.2021

Information meeting within the scope of the online consultation (Freiburg Regional Council)

05.02.2021 to 04.03.2021

Application documents on display at Freiburg Regional Council, Rheinstetten town, Ettlingen town and in the community of Durmersheim and are available for viewing online on the internet homepage of Freiburg Rergional Council.

06.07.2020

Information market "Gas Compressor Station on the Nordschwarzwald Pipeline", Ufgauhalle Rheinstetten
invitation

Gas compressor station on the Nordschwarzwald pipeline – Construction site open day

Gas compressor station on the Nordschwarzwald pipeline – Construction site open day

Current information

After receiving approval, building began in the autumn of 2021.
We keep you informed. Here, you can always find information on the current status of construction works as well as pictures of the construction site. 

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Construction phases of the gas compressor station

Januar 2024: Innenausbau schreitet voran

Die letzten Monate ist einiges geschehen: In den vier Maschinenhallen wurde die Verrohrung fertig gestellt. Damit sind alle Turbinen elektrisch sowie mechanisch fertiggestellt. Nachdem sie mit Öl gespült werden, sind sie bereit für die heiße Inbetriebnahme. Auch die Inbetriebnahme der Nebenanlage schreitet voran. Im November 2023 nahm der TÜV als erstes die Mittelspannungsanlage erfolgreich ab, andere Anlagen befinden sich in der Fertigstellung und Abnahmevorbereitung. In der Energiezentrale werden aktuell letzte Restarbeiten am Gebäude vorgenommen. Auch der Innenausbau des Betriebsgebäudes ist fortgeschritten. Eine vollständige Fertigstellung des Gebäudes ist für März 2024 vorgesehen. 

 

Im Oktober 2023 wurde die Dichtheitsprüfung für die letzten Rohrleitungen im Außenbereich erfolgreich durchgeführt. Nach wie vor bleibt viel zu tun. Vor dem Probebetrieb der Maschineneinheiten müssen weitere Kabel verlegt und viele Nebenanlagen in Betrieb genommen werden. Sobald die Stromversorgung stabil sichergestellt ist, steht die Begasung der gesamten Betriebsanlage an. 

Das Außengelände nimmt ebenfalls weiter Form an: Nach und nach ist die Auffüllung des Geländes abgeschlossen. Zudem wurden bereits Stationsstraßen angelegt. Straßen und Zaunanlage sollen bis zum Frühjahr fertiggestellt sein.  

November 2023: Construction site tour with regional gas distribution network operator Netze Südwest

Netze Südwest, the largest regional gas distribution network operator under the state regulatory authority in Baden-Württemberg, is directly connected to the transport network of terranets bw with its networks in North Baden and Upper Swabia. With its work and its facilities at around 74,000 exit points, it ensures a secure and reliable gas supply for its customers.

On November 30, 2023, around 30 colleagues from the regional gas distribution network operator took a tour of the Rheinstetten site with project manager Susanne Kurschat to find out how the gas compressor station works and its importance for a secure energy supply.

October 2023: EnBW CEO Andreas Schell visits construction site

During a construction site visit on 31 October, Andreas Schell, Chairman of the Executive Board of EnBW Energie Baden-Württemberg AG, gained an insight into the new construction of the gas compressor station in Rheinstetten. 

Project Leader Susanne Kurschat led Andreas Schell in the company of Managing Director Katrin Flinspach and colleagues through the building site. The EnBW CEO informed himself about the technical functionality of the system, the construction work status and current challenges. 

[Translate to English:] Gasverdichterstation an der Nordschwarzwaldleitung: Tag der offenen Baustelle
[Translate to English:] Gasverdichterstation an der Nordschwarzwaldleitung: Tag der offenen Baustelle
[Translate to English:] Gasverdichterstation an der Nordschwarzwaldleitung: Tag der offenen Baustelle

September 2023: Construction site open day

As part of the Baden-Württemberg Energy Transition Days on 23 September, terranets bw gave all those who were interested an opportunity to gain insight into how a gas compressor station is constructed. With a guided tour, experts explained how a gas compressor station works and at various points, visitors could also learn what measures were taken to protect the environment. Insect-friendly lighting, for example, was installed in the facilities.

To compensate unavoidable impacts, areas are being reforested among other measures. Visitors were also very interested in the future supply of energy with hydrogen. terranets bw is working on a connection for Baden-Wurttemberg to the European and national hydrogen infrastructure and is preparing its pipeline system for transporting hydrogen.

August 2023: Supervisory Board Chairman visits construction site

Dirk Güsewell, Chairman of the Supervisory Board of terranets bw GmbH and Member of the Executive Board of EnBW Energie Baden-Württemberg AG, took the opportunity to visit the compressor station construction site on the Nordschwarzwald pipeline in Rheinstetten on 9 August. In the company of Managing Director Katrin Flinspach and Dr. Daniel Pietzka (Divisional Manager Planning, Projecs and Constructions), he informed himself about the current status of the construction works. Project Leader Susanne Kurschat and Wolf Künzelmann (Site Management - Superstructure), guided their guests through the construction site.

Leak testing on the whole gas system was performed the previous weekend and was completed successfully.

All interested parties will soon be able to visit the construction site for themselves at a "Construction Site Open Day”from 2:00 p.m. to 5 p.m. on 23 September, which is taking place as part of the "Baden-Württemberg Energy Transition Days”. It is planned that from 4 September it will be possible to register for the guided tours here on the project website.
 

July 2023: Progress of the interior fittings and electrical installations

The last weeks and months have been devoted to installing the interior fittings. The current focus is on electrical installations and technical equipment inside the buildings. The first switch cabinets for all buildings have been delivered. All doors and windowshave been fitted in the operations building and installation of the sanitary facilities has begun. Wiring of the compressor units has already started in the machine hall.

Many ancillary systems such as recompressors, harmonic filters and the medium voltage system are also being installed. Filling of the site continues to take shape and, in the end, the ground will be about two metres above the original ground level.
 

Although the compressor station is meanwhile taking on its final shape on the outside, there still remains a lot to do: Approximately 130 km of cable still have to be laid, more than 10,000 cable cores need to be connected and 660 sensors and actuators have to be fitted in the plant. At the beginning of August, pressure testing of all pipelines on the site will also take place.

Save the Date: On 23 September, terranets bw is organising a ”Construction Site Opening Day” as part of the "Baden-Württemberg Energy Transition Days”. Further information on the event will follow in the next weeks.

Questions and answers

  • What is a gas compressor station?

    What is a gas compressor station?

    In a gas compressor station, gas is compressed and its pressure increased. This means more gas can be transported through the pipeline. The shipping capacity of the pipeline increases – and therefore also security of supply for consumers. In Germany, there are about 70 gas compressor stations that are operated in particular in the case of increased capacity demand – which is primarily in winter time.

  • How does a gas compressor station work?

    How does a gas compressor station work?

    Travelling through underground pipelines, gas reaches the compressor station with a pressure of 40 bar. Firstly, dust and moisture are filtered out. And then the gas is passed into the compressor and there brought to the required pressure. A turbine or electric engine supplies the energy needed for the compression process. 
    During compression, the gas heats up to 70 °C and is therefore fed through gas coolers that cool it back down to operating temperature. The gas is then fed through a measuring section before being injected back into the transmission system of terranets bw with a pressure of 80 bar. 

  • Why is a gas compressor station needed on the Nordschwarzwald pipeline?

    Why is a gas compressor station needed on the Nordschwarzwald pipeline?

    Regional grid operators connected to terranets bw´s transmission system (e. g. utilities) have been reporting constantly increasing demand for gas shipping capacity for years. By 2030, the demand in Baden-Württemberg will rise by about 30 % compared to 2020. For the entire terranets bw network, a demand increase of 24 percent is expected. The reason for this trend is the fuel switch from coal and oil to gas, the related rising demand from gas-fired power stations and in the heating market as well as new connections and developments. 

    The Federal Network Agency has confirmed the need for building the gas compressor station to secure supply in Baden-Württemberg by confirming the Gas Network Development Plan 2020-2030 in May 2021. All Network Development Plans are published on the website of the association of transmission system operators at www.fnb-gas.de.

  • How was the location for the gas compressor station selected?

    How was the location for the gas compressor station selected?

    Site selection was preceded by detailed studies, in which terranets bw took into account legal stipulations and technical requirements as well as a wide range of influencing factors. These include protected areas, distances to residential buildings, land use plans and information provided by the communities. After intensive assessment and in close exchange with local authorities and associations, a location was selected for the new compressor station. Special consideration was also given to maintaining a low visibility of the system. During the approval process, the Freiburg Regional Council, as competent approval authority, decided that the station could be built and operated at the proposed site.

  • What will the gas compressor station on the Nordschwarzwald pipeline look like?

    What will the gas compressor station on the Nordschwarzwald pipeline look like?

    A photomontage shows what the gas compressor station at the Rheinstetten site could look like. Here you can see the machine hall, which will house four machine units consisiting of a compressor and an engine. Next to it, there will be an administration building. (cf. How does a compressor station work?)

  • Who approves construction and operation of a gas compressor station?

    Who approves construction and operation of a gas compressor station?

    Construction and operation of gas compressor station requires public-law permission according to the Federal Immission Control Act (German: BImSchG). The competent approval authority is the Freiburg Regional Council. In order to achieve broad consensus with all stakeholders, terranets bw involved the affected communities and other stakeholders at an early stage.

  • Who is responsible for building the gas compressor station?

    Who is responsible for building the gas compressor station?

    Transmission system operators in Germany are obliged to guarantee a future-proof supply of gas by developing their network. As an independent transmission system operator for gas in Baden-Württemberg, terranets bw is responsible for building the gas compressor station.

  • How much space does a gas compressor station need?

    How much space does a gas compressor station need?

    When operational, the planned gas compressor station needs an area of approx. 2.4 ha (24,000 m²). This is roughly equivalent to the size of three football fields. During construction, additional land is temporarily needed for setting up the construction site and for the storage of building equipment and material.

  • What restrictions can be expected during the construction phase?

    What restrictions can be expected during the construction phase?

    For construction, additional areas are temporarily occupied for setting up the construction site and for the storage of building equipment and materials.

    An increased volume of traffic can be expected because of deliveries along the access roads. As soon as the building works have been completed, the areas that were temporarily occupied (for setting up construction site and storing building equipment and material as well as the access roads) will be restored to their original state and can be used for their original purpose once again. Damage to land and vegetation caused by this temporary use will be compensated at the fixed rates.

  • Is noise pollution expected near the gas compressor station?

    Is noise pollution expected near the gas compressor station?

    When operating a gas compressor station, the noise pollution at the fence of the system corresponds to about 60 dB(A). This is comparable to a television set at room volume. The noise pollution at a distance of 350 m is then about 35 dB(A). This complies with statutory limits for a quiet residential area. The distance between the planned gas compressor station and the nearest residential area will be more than 350 m. Generally, the local noise situation is largely influenced by the neighbouring roads (A5, L566, K3581).

    During the planning process, expert opinions are prepared regarding the noise emissions that can be expected. The results of these expert opinions serve to determine and dimension the noise protection measures required to comply with the statutory noise protection limits.

  • Who checks the safety of the gas compressor station?

    Who checks the safety of the gas compressor station?

    Operation and maintenance are carried out by qualified specialists employed by terranets bw. The gas compressor station is monitored and controlled, as is the whole transmission system of terranets bw, by a dispatching centre that is manned 24/7. 

    Compliance with legal and technical regulations is monitored by the state energy supervisory authority. Modifications must be inspected and signed-off by state certified experts. The supervisory authority for terranets bw is the State Mining Directorate (German: Landesbergdirektion) of the Freiburg Regional Council.

  • How long will it take to construct the gas compressor station?

    How long will it take to construct the gas compressor station?

    Constructing and commissioning a gas compressor station normally take about two years. This period includes land development, erecting the buildings, installing the compression equipment as well as restoring open spaces on the station site.

    Construction began in the autumn of 2021 after receiving approval. Commissioning is planned for 2023/2024.

  • How does terranets bw guarantee that the surroundings and environment are protected during construction?

    How does terranets bw guarantee that the surroundings and environment are protected during construction?

    Throughout the whole planning and construction process, terranets bw takes numerous precautions to minimise the impact on nature and on the environment. At the start of the planning phase, terranets bw takes a detailed inventory of the landscape and surrounding nature and assesses the impact on plants, animals, ground, water, climate/air, landscape and people as well as on cultural assets.

    Measures were derived from the study results to avoid and reduce the impact on the environment, which meant that the compressor station location, access and gas connection pipeline were adapted to avoid disruption of the forest edge as far as possible. The edge of the forest serves as a guiding structure for bats and additionally acts as a natural screen for the gas compressor station. Permanent lighting at the gas compressor station will also be avoided and insect-friendly lighting will be used. Measures to protect reptiles and amphibians will be implemented during the construction phase.

    Unavoidable, permanent impairments will be compensated by corresponding measures (compensation measures). In addition to planting new trees, nesting boxes and hatching aids for birds and bats are planned for example, as well as upgrading a humid biotope in Rheinstetten.

  • What emissions are produced in operation?

    What emissions are produced in operation?

    Derived from empirical values for operating times at the terranets bw compressor stations, weather conditions over the last few years and the planned control of the network after commissioning the new compressor station, terranets bw currently estimates 500 to 2,000 operating hours per year. This assumption includes the sum of operating hours for all machine units (three gas turbines, one electric engine). The local CO2 emissions of one machine unit operated with a gas turbine amount to about 4,000 kg per operating hour. By using the electrically-powered machine unit, the local CO2 emissions are reduced.  The level of CO2 emissions depends on the respective distribution of electricity generation. Using only machine units that are powered by a gas turbine produces 2,000 t to 8.000 t of local CO2 emissions per year. 

    terranets bw also uses a recompressor system at the gas compressor station in Rheinstetten. This is an additional measure taken by terranets bw to avoid methane emissions when operating the system. 
    Small amounts of methane escape at the drive shafts of the compressor units, which cannot be avoided completely. However, this methane is collected in a collection system and injected back into the transmission system with the recompression system. All other components of the compression system are technically sealed so that no methane emissions can escape.

Downloads

Here you will find all relevant information and downloads related to the gas compressor station on the Nordschwarzwald pipeline.

Please contact us

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Susanne Kurschat

Susanne Kurschat

Commercial Project Management
Compressor Station Nordschwarzwald Pipeline

s.kurschat[at]terranets-bw.de
+49 711 7812 1257

Contact now

Rebecca Penno

Rebecca Penno

Head of Corporate Communications

presse[at]terranets-bw.de
+49 711 7812 1266

Contact now

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